ASHRAE 90.1-2019 Section 6.5.5.2 (Heat Rejection Equipment — Fan Speed Control)

ASHRAE 90.1-2019 Section 6.5.4.2 (Hydronic Variable Flow Systems) / ASHRAE Handbook — HVAC Systems and Equipment

This is a fully code-compliant primary-only variable flow chilled water design that meets ASHRAE 90.1-2019 requirements. The 2-way control valves allow flow to vary with load, the VFDs on pumps reduce energy consumption at part load, and the differential pressure sensor at the most remote coil ensures the pumps maintain only the minimum pressure needed to serve all loads. The minimum flow bypass valve set at 30% of design flow protects the chiller evaporators from low-flow conditions that could cause freezing or laminar flow issues. This design is the current industry-preferred approach as it eliminates the need for separate primary and secondary pumping loops, reducing both first cost and operating energy compared to traditional primary-secondary systems.

ASHRAE 90.1-2019 Section 6.5.4.5 — Variable Flow Requirements

The VFD is in bypass mode despite being fully functional, meaning the pump runs at constant full speed. This eliminates the energy savings from variable flow operation. At 50% flow, a VFD-controlled pump uses only ~12.5% of full-speed power (affinity laws). Running in bypass at full speed wastes substantial energy and creates excessive pressure in the system.

ASHRAE 90.1-2019 Section 6.5.5 / CTI Standard 140

Damaged drift eliminators allow excessive water loss through carryover of water droplets into the discharge airstream. This wastes water and chemical treatment, and can create safety hazards from ice formation on nearby surfaces in winter. Drift loss should be limited to 0.001-0.005% of circulating flow per ASHRAE.

ASHRAE 90.1-2019, Section 6.4.3.3

Night setback/setup is required by ASHRAE 90.1 for buildings with DDC. The heating setback to 55 degrees F prevents freezing while saving energy. The 90 degrees F cooling setup prevents extreme overheating while allowing the cooling system to rest. The 30-minute pre-start is an acceptable fixed lead time, though optimal start is preferred for larger buildings.

ASHRAE 90.1-2019, Section 6.4.3.3.3

Optimal start is not just allowed — it is required by ASHRAE 90.1 for systems with DDC controls. The algorithm must bring the space to occupied setpoint by the scheduled occupancy time using the minimum energy. Using outdoor temperature, space temperature, and historical data is the recommended approach per ASHRAE Guideline 36.

ASHRAE 90.1-2019, Section 6.5.1.1

In humid climates, dry-bulb economizer control can introduce excessive moisture. ASHRAE 90.1 and Guideline 36 require differential enthalpy or fixed-enthalpy control for climate zones where humidity is a factor.